Cost control in spinning mill
For the best working of a spinning mill, we have to keep everything ideal, based on industry norms, benchmarking with the best technical study by an independent research institute and our own achieved figures, feels SB Agarwal.
For the best working of a spinning mill, we have to keep everything ideal, based on industry norms, benchmarking with the best technical study by an independent research institute and our own achieved figures, feels SB Agarwal.
Let me explain: Cost control does not mean cost reduction only, in fact cost increase may also result in cost reduction. We have to find what is the ideal cost. If expenses are lower than ideal we may have to spend more.
Raw material: There is always a tendency to reduce mixing cost with lower quality cotton polyester, waste, etc. Mixing cost may reduce but the losses in speed, productivity, wastage life of rings, cots, aprons, breakages and realisation rate, and quality may be three times than the cost saved. Little increase in mixing cost may give better results and may offset higher cost with better quality and better realisation. One has to find by different trials an ideal mixing. A better mixing will definitely reduce wastages, machine breakdown, and will improve quality and realisation.
Power: Maximum power is consumed in the air conditioning and humidification plants. Generally, mills tend to reduce power supply, reduce power cost, by reducing air supply to fans but this may result in bad working, more breaks, more waste, workers discomfort, etc. and losses will be more than the gains. Ideal conditions suiting to the raw material and workers comfort must be maintained.
Store Consumption: In one mill we tried to reduce consumption of stores and spares parts by extending the life of ring spindles, cots and aprons. This resulted in lower consumption and saving but started reflecting in more breakdowns, bad working, more wastage and more consumption of stores and spares. We got the store consumption study done by Atira and report clearly showed our stores and spares consumption was 113rd of the ideal.
Labour: Number of labour and workload. Very interesting subject keeping higher than ideal workload would mean negligence by worker resulting in idle spindle, more bonda and waste, higher breakages, poor housekeeping, etc., further resulting in all round losses.
Inventory level and interest on inventory: In our anxiety to reduce number of days of inventory, we had introduced Kanban system like Japan but failed badly because of the logistics problem and poor supply chain management. Many a time we faced shortage of raw material, dyes and chemicals, stores and spares, etc., which affected the production adversely. We were unable to deliver goods to customer off the shelf and on time.
Overtime: This is the biggest evil in the industry and many people are reconciled to overtime system assuming there will be labour shortage during marriage and harvesting season, and any other festival. Many a time the lower management also gets involved and click is formed between junior staff and workers and they oblige each other. There are many mills which have no labour shortage only because of their better policies. There can be many ways to control this evil by brain-storming and learning from bench mark mill.
With regard to staff cost and other general expenses, mills should invest in systems and computers and reduce spending on number of staffs as they can leave and can fall ill, but the system is safe from all this. All other expenses are directly or indirectly related to staff only.
Conclusion: But this is the modified side. For the best working we have to keep everything ideal, based on calculation industry norms, benchmarking with the best, technical study by independent research institute and our own best achieved figures. Be it inventory raw material cost, power cost, labour cost, stores and spares cost and all other cost. This will give us best working. This is a tried & trusted system and every unit has to fix up its own norms.
SB Agarwal (author) has been working in textile industry for last 50 years holding senior-most position in Aditya Birla Group.
tablet for allergy on skin allegra side effects strongest otc allergy med
top 10 sleeping pills nz phenergan 10mg generic
buy deltasone 20mg sale how to buy prednisone
medicine for acidity problems duricef 250mg without prescription
dr prescribed acne medication buy omnacortil generic acne oral medication without dermatologist
best antihistamine decongestant combo ventolin 4mg pill allergy med comparison chart
upper abdominal pain prescription medication zyloprim 100mg price
isotretinoin 10mg oral cheap accutane buy accutane cheap
best sleeping pills at walgreens best sleeping pills at walgreens
buy generic gabapentin 100mg buy neurontin tablets
buy generic deltasone 20mg order prednisone 10mg pill
order generic doxycycline purchase monodox online cheap
oral levitra buy levitra 10mg pills
order rybelsus 14mg pill buy rybelsus tablets semaglutide 14 mg tablet
deltasone price purchase deltasone prednisone 40mg brand
rybelsus pills buy semaglutide 14mg semaglutide 14mg uk
oral azithromycin cost zithromax order zithromax 250mg without prescription
brand omnacortil 20mg omnacortil 20mg for sale cheap omnacortil
purchase gabapentin generic purchase gabapentin without prescription order gabapentin pills
… [Trackback]
[…] Read More Information here to that Topic: indiantextilejournal.com/cost-control-in-spinning-mill/ […]
cost sildenafil 50mg order sildenafil 100mg generic viagra 50mg over the counter
purchase monodox sale doxycycline online order order doxycycline 200mg generic
free poker online world poker online blackjack online game
desloratadine price desloratadine buy online purchase clarinex online
buy claritin 10mg pill loratadine medication buy loratadine 10mg online
What’s up to every body, it’s my first pay a quick visit
of this weblog; this blog includes amazing and
genuinely fine material in support of visitors.
Also visit my web-site :: เซรั่มลดสิวหน้าใส
buy dapoxetine generic order misoprostol sale cytotec for sale online
cheap glucophage glucophage cheap buy generic metformin 1000mg
acyclovir 800mg tablet buy zovirax 800mg generic buy allopurinol 100mg pills
Wow, incredible weblog format! How long have you ever
been running a blog for? you make blogging glance easy.
The whole glance of your site is fantastic, as smartly as the content material!
You can see similar: sklep internetowy and here najlepszy sklep
buy cyclobenzaprine for sale buy cyclobenzaprine tablets ozobax oral
buy tenormin 100mg pill order atenolol 100mg pill purchase tenormin
Hi there, I enjoy reading all of your article post. I like to write a little
comment to support you. I saw similar here: e-commerce and also
here: sklep internetowy
buy propranolol generic buy propranolol online cheap plavix canada
methotrexate pills order methotrexate 10mg pill cost warfarin 2mg
Content-Spinning.fr est un outil pratique pour les écrivains
qui veulent créer des textes de qualité et variés en peu générateur de texte temps.
Content-Spinning.fr est votre meilleure option pour générer des contenus plus attractifs et plus lisibles.
Optimisez vos contenus SEO et obtenez une meilleure visibilité sur les moteurs de recherches !
Feel free to surf to my homepage champ semantique
content spinning-Spinning.fr fournit des informations sur
les techniques avancées pour le marketing de contenu.
Apprenez-en plus sur les outils et les tactiques pour améliorer votre
contenu et accroître la visibilité de votre entreprise.
blog content spinning-Spinning.fr fournit aux entreprises
les informations et les stratégies nécessaires pour développer et promouvoir une marque.
Apprenez-en plus sur la production de contenus de qualité et sur les moyens d’accroître
l’engagement et le trafic.
content spinning français-spinning.fr propose une variété de services afin de créer un contenu SEO optimisé.
Apprenez comment créer des articles qui se classent
en première page des moteurs de recherche.
reglan 10mg without prescription cheap metoclopramide 20mg buy losartan tablets
I’ve been exploring for a little bit for any high-quality articles or
weblog posts on this sort of space . Exploring in Yahoo I
at last stumbled upon this site. Studying this information So
i am glad to convey that I’ve a very good uncanny feeling I discovered
exactly what I needed. I most surely will make certain to don?t fail to remember this website and provides
it a glance regularly.
I was curious if you ever thought of changing the structure of your website?
Its very well written; I love what youve got to say.
But maybe you could a little more in the way of
content so people could connect with it better. Youve got an awful lot of
text for only having 1 or 2 images. Maybe you could space it out better?
zofran 8mg uk buy aldactone 25mg buy generic spironolactone
order imitrex 25mg generic levaquin price levaquin 250mg ca
buy ampicillin online amoxil pills cheap amoxicillin without prescription
buy finasteride generic buy propecia 1mg generic diflucan buy online
purchase metronidazole online cheap – buy terramycin no prescription buy zithromax paypal
brand ampicillin buy doxycycline cheap amoxil over the counter
buy generic furosemide for sale – furosemide 40mg sale buy cheap generic capoten
buy glucophage 1000mg – glycomet oral brand lincocin 500mg
cost zidovudine – oral allopurinol 100mg
buy clozapine online cheap – amaryl 4mg pill pepcid medication
Ahaa, its fastidious dialogue about this piece of
writing here at this website, I have read all that, so now
me also commenting here.
Here is my webpage: vpn coupon code 2024
You could certainly see your expertise within the article you write.
The arena hopes for even more passionate
writers such as you who aren’t afraid to say how they believe.
At all times follow your heart.
Here is my website … vpn special coupon code 2024
I blog quite often and I genuinely thank you for your information. Your article has
really peaked my interest. I will take a note of your site
and keep checking for new details about once a week.
I subscribed to your Feed too.
It’s amazing to pay a quick visit this site and reading the views of all friends about this paragraph,
while I am also zealous of getting experience.
Feel free to visit my web blog: vpn special coupon code 2024
how to buy clavulanate – amoxiclav generic buy baycip online cheap
It’s nearly impossible to find experienced people about this topic, but you sound like you know what you’re talking
about! Thanks
cleocin 300mg ca – oxytetracycline order buy cheap chloramphenicol
order zithromax without prescription – order ofloxacin 400mg generic order ciplox 500mg online
Hi there, yup this piece of writing is actually pleasant and I have learned
lot of things from it regarding blogging. thanks.
My blog … vpn special
CBD exceeded my expectations in every way thanks [url=https://www.cornbreadhemp.com/blogs/learn/how-long-does-thc-stay-in-your-system ]how long will thc stay in urine[/url] . I’ve struggled with insomnia on years, and after tiring CBD pro the key age, I at the last moment practised a loaded nightfall of calm sleep. It was like a bias had been lifted misled my shoulders. The calming effects were gentle after all intellectual, allowing me to inclination off naturally without sensibility woozy the next morning. I also noticed a reduction in my daytime angst, which was an unexpected but acceptable bonus. The cultivation was a bit lusty, but nothing intolerable. Comprehensive, CBD has been a game-changer quest of my siesta and anxiety issues, and I’m appreciative to arrange discovered its benefits.
buy generic medrol over the counter – buy fml-forte medication azelastine 10 ml sprayers
order glyburide 2.5mg – oral glucotrol order forxiga 10mg generic
Wow, marvelous weblog structure!
How lengthy have you been running a blog for? you made blogging glance easy.
The overall glance of your web site is wonderful, let alone the content!
I saw similar here prev next and that was wrote by Millard67.
prandin medication – repaglinide 2mg for sale buy empagliflozin paypal
glycomet 500mg cheap – januvia 100mg drug order acarbose 50mg online cheap
Wow, amazing weblog structure!
How long have you ever been blogging for?
you made blogging look easy. The full glance of
your web site is fantastic, let alone the content!
I saw similar here prev next and it’s was wrote by Kip68.
rybelsus price – cost desmopressin desmopressin over the counter
Hi there colleagues, how is the whole thing, and what you desire
to say regarding this post, in my view its really amazing in favor of
me.
Here is my web site :: vpn special coupon code 2024 – http://vpnspecialcouponcode.wordpress.com –