Savio’s solution-oriented portfolio to maximise machinery RoI

Having this year a gap in the exhibition schedule due to the Covid-19 pandemic, going digital is the only way to have a platform to showcase products and services. Savio made its debut at online trade shows, wanting to take up this new opportunity for exploring new ways to connect with buyers.

At the Savio online stand on ITA, the visitors found solutions-oriented portfolio both for machinery and for technical service. Savio offers numerous machinery solutions to support the quality of the final yarn product: winding, TFO twisting, Open-End rotor spinning, Multicone thread guide and many more.

There is a new series of “Savio Solutions” brochures helping customers to decide which technology is best suited to their needs according to the type of yarn: denim, cellulosic fiber yarns, wool, flax linen, aramid yarns, super fine yarns.

Automation and digital solutions are another two big drives for Savio. The requirement for integrated automation in the spinning process is increasing, because of yarn quality and productivity advantages that such solution offers. This integrated automation drive has led Savio to offer customers new bespoke solutions, to increase flexibility to/fro winder. The latest automated solution from Savio is the Multi-Link, that connects multiple ring spinning frames (RSF) to one Savio winder, becoming a tailor-made circuit to link two or three RSFs to one winding machine. This solution optimizes space, reduces energy-consumption and production costs. This automatic bobbin transport shortens servicing paths for the operators and allows an ergonomic material flow. The costs for production, space and energy are reduced, while keeping the quality consistent even with long and multi-connected machines.

Another main improvement is digitalization and data exchange in manufacturing technologies. Nowadays, Savio product development is focused on “smart” components that must transmit data online. The new possibilities offered by the connection of the machines translates into the different levels of Savio Industrial IoT, with the possibility of progressive sophistication. Different option levels, each corresponding to a different dose of Industry 4.0 applied to Savio textile winding machinery, from simple connectivity and machinery data downloading, to remote machine setup, to operator real-time interactivity.

Savio technical service has also a new and innovative Augmented Reality tool to fast trouble shoot, improve processes and increase machine utilization time. Due to the current travel restrictions, in order to ensure machinery effectiveness, Savio is offering remote assistance powered by TeamViewer Pilot, an application that allows interaction in augmented reality. Thanks to this application, Savio experts from their Italian headquarters can support field technicians at the customer site, in real time, through video sessions for faster troubleshooting.

Founded in Pordenone, North East of Italy, in 1911 by entrepreneur Marcello Savio as a workshop for the production of textile components for the local industry, Savio is today the leader in the yarn finishing machine sector. It operates worldwide in the manufacturing and marketing of automatic winders, heat setting winders, two-for-one twisters, and rotor spinning frames with factories in Italy, Czech Republic, China and India. A continuous evolution, that set its roots one century ago, with the talent and skills of Marcello Savio, evolved then through the years by taking as points of reference Research & Development, highest manufacturing flexibility and high-quality standards.