Surya Spinners boosts recycled yarn production efficiency with Rieter Rotor System
Surya Spinners, a South Indian manufacturer of recycled yarn, has boosted production efficiency and yarn quality by installing Rieter’s complete rotor spinning system. The strong lineup of Rieter spinning technology further reduces manual handling and strengthens Surya Spinners’ position in the growing recycled yarn market.
Surya Spinners produces recycled rotor yarn from pre- and post-consumer waste. Essential for this kind of production is to ensure blending consistency and the flexibility to run various blends. Additionally, an efficient production process and high quality of the recycled yarn are crucial for maintaining a competitive edge in the market.
With the Rieter rotor spinning system Surya Spinners relies on a strong line up of technology and has streamlined its operations, enhancing both efficiency and output. The installed system includes Rieter’s blowroom line VARIOline with the precision blender UNIblend A 81, cards C 77, autoleveler draw frames RSB-D 50 and rotor spinning machines R 37.
The success of Surya Spinners is based on many advantages. The UNIblend A 81 ensures precise fiber blending, flexibility to run various blend ratios and reduces manual work. The card C 77 has increased productivity by 88 per cent and cut energy consumption by 27 per cent. Additionally, this improved fibre preparation boosts rotor spinning performance and reduces yarn imperfections by over 23 per cent.
Focus on sustainability
Surya Spinners runs two spinning mills in Vellakovil, South India, and in 2024 reached the key production milestone of 7 500 tons of yarn since its founding in 2010.
Figure 1: Thiyagarajan Kuppusamy, Director of Surya Spinners, highlights how the Rieter system helps the company strengthen its position in the recycled yarn market
Thiyagarajan Kuppusamy, the General Manager of Surya Spinners, states: “Rieter’s rotor spinning system helps us to improve efficiency and quality while keeping sustainability in focus. This allows us to meet the customer expectations for recycled yarn.”
Figure 3: Watch how Surya Spinners boosts recycled yarn production efficiency with a Rieter rotor spinning system.
Rieter’s rotor spinning technology helps Surya Spinners strengthen its leading position in the recycled yarn market.
About Rieter
Rieter is the world’s leading supplier of systems for manufacturing yarn from staple fibers in spinning mills. Based in Winterthur (Switzerland), the company develops and manufactures machinery, systems and components used to convert natural and
man-made fibres and their blends into yarns in the most cost-efficient manner. Cutting-edge spinning technology from Rieter contributes to sustainability in the textile value chain by minimising the use of resources. Rieter has been in business for 230 years, has 18 production locations in ten countries and employs a global workforce of around 4 790, about 16 per cent of whom are based in Switzerland.
