Indian nonwoven market will continue to grow
Sivasailam G, Managing Director, Freudenberg Performance Materials India, Chennai, speaks on the present Indian nonwovens market, and importance of sustainability in the development of spunlace and wetlaid nonwovens.
Freudenberg Performance Materials is a leading global manufacturer of innovative technical textiles offering differentiated value propositions to a broad range of markets and applications such as apparel, automotive, building materials, energy, filter media, healthcare, hygiene, building interiors, shoe and leather goods as well as specialties. In 2018, the company generated sales of more than Euro 920 million, has 23 manufacturing sites in 13 countries and more than 3.600 associates.
Freudenberg Performance Materials attaches great importance to social and ecological responsibility. The company is part of Freudenberg Group.
Sivasailam G, Managing Director, Freudenberg Performance Materials India, Chennai, speaks on the present Indian nonwovens market, and importance of sustainability in the development of spunlace and wetlaid nonwovens.
Excerpts…
Please give us brief information on the overall technical textiles market globally and how is it shaping up.
Technical textiles [globally] have been in a very innovative space. There have been opportunities for quite a few technologies and areas, which probably wasn’t even thought of in the past. The technical textiles market has continued to evolve over a period of a time, and that is where the future growth is going to be.
If not application, it is also the technology that is going to be the key for future application. For nearly 40 years, Freudenberg Performance Materials has been working on this.
As a company, Freudenberg Group started off with tanneries (leather spanning process). Some of the leather products, which are used for simmering, are one of the options for vibration control or voice control. When leather availability was becoming a challenge, Freudenberg tried to innovate a material from the textile side, which replaced leather. This is how nonwoven was founded by one of the Freudenberg’s engineers. A lot of innovations around the nonwoven technologies have opened up a lot of applications.
Can you give your assessment of the present Indian nonwovens market and do you see it growing in the coming years?
The Indian nonwoven market has been growing and will continue to grow in the future. In India, the nonwovens market started with staple fibre or needle technology. Later on, spunlaid came in, and today spunlaid is one of the backbones of the technical textiles industry. Use of nonwovens has started to get deeper into the application.
To what extent does sustainability play a role in the development of spunlace and wetlaid nonwovens?
At FPM Apparel interlining and thermal insulation production sites, purchased fibers are made of recycled polyester from post-consumer waste and are widely used as raw materials. Freudenberg was among the first interlining manufacturers to achieve Global Recycled Standard (GRS) certification, in 2017. More than 250 different interlining and thermal insulation products made with rPET fibers are available globally, offering a wide range of recycled and sustainable choices for any garment. FPM recycles 2.5 billion PET bottles every year. Laid end to end, that number would go around the earth 15 times.
There are two dimensions to sustainability at Freudenberg: The first is how we improve products as well as our processes and equip our plants to make production as resource efficient as possible. We call this minimising our Footprint. The second dimension relates to the numerous products and services Freudenberg delivers customers to enable them to improve the efficiency of their own products. This is where Freudenberg contributes to a positive handprint. Both footprint and handprint focus on resource efficiency to become more sustainable.
The constant quest for increased sustainability is a key driver for innovation. At the same time, innovation results in more sustainable processes and products. The one drives the other. Innovation can contribute to sustainability by having a direct positive impact on our footprint and handprint.
Fundamentally, the more we innovate, the more sustainable our processes and products will become. The more sustainable our products, the larger the handprint will be for our customers and the end-users of Freudenberg products. We are constantly innovating together with our customers and our research partners to develop the leading-edge technologies, products, solutions and services that we all need to ensure a sustainable future.
Polyethylene Terephthalate (PET) is a form of polyester that is recyclable and widely used in our everyday life. Food packaging material like water bottles and food containers are commonly made from PET. By collecting, sorting and refining recycled PET bottles into flakes, they transform into a “new†material – Recycled Polyethylene Terephthalate (rPET). rPET can be used to make new products like textiles, building materials and packaging materials.
Sustainability plays an important part in Freudenberg’s core values and principles. Manufacturing a recycled PES interlining not only diverts waste from landfill, but also saves energy. Compared to virgin fibres, the processing of recycled fibres has a reduced environmental footprint.
Freudenberg’s recycling facilities in Europe recycle about 7 million post-consumer PET bottles every day, making it one of the main recyclers of bottles in Europe. Freudenberg turns the PET bottles into plastic flakes and base materials for various Freudenberg products.
Is the nonwovens market gradually shifting to natural fibres?
Freudenberg Performance Materials Apparel launched the first fully biodegradable padding made from sustainably produced cellulose fiber that completely degrades in soil within just under 60 days onto the market in January 2020 and at ISPO, Germany. This padding meets all requirements for high-performance thermal insulation for sports and outdoor clothing. comfortemp® Lyocell padding is the result of a cooperative venture with the fiber manufacturer Lenzing. The fine fibers created from the natural raw material and their innovative processing enable comfortemp® Lyocell padding to be as light as a feather and as efficient as synthetic paddings. The thermal insulation provides warmth and is both soft and highly breathable. Thanks to its excellent moisture management, the padding absorbs body moisture up to 45 percent and thus minimizes perspiration. The thermal insulation is also water-repellent, dries quickly, is antistatic and conforms to the OEKO-TEX 100 standard. Consequently, comfortemp® Lyocell padding meets the high demands placed on clothing for sports and outdoor use.
In the backdrop of the Indian government’s efforts to support technical textiles and nonwovens, which of the nonwovens products according to you hold promise?
In India, we have a huge market for spun laid and needle loom technologies. Given the requirement of sanitation in India, this is very big. Here there is good scope for hygiene material production in India. The government is also focusing on it by bringing out hygiene and Swachch technologies.
What is your take on the Indian hygiene market and do you see it growing due to some growth drivers?
The main growth driver will be personal hygiene and affordability, which is coming into the hands of lower and middle income groups. With our kind of population, the market will continue to grow in India.
What are the new developments in technology at Freudenberg Performance Materials and how can the Indian market get benefitted by it?
We have been working on a very broad technology platform. In the automotive sector, which is also a growing industry for us, noise vibration that was used in the past was heavy substrate. We don’t have a proper recycle technology yet in the automotive industry. Freudenberg Performance Materials has come up with lightweight acoustic pad. These pads are highly noise absorbent and are lighter in weight. The energy required to carry them on a vehicle is much lower, thereby reducing carbon footprint. It also has an efficient noise reduction that people from inside the cabin can benefit from. Being a lightweight material, the recyclable use of this material is also much wider.
Freudenberg Performance Materials also presenting an innovation that meets the increasing demands of manufacturers and consumers alike in the footwear market. Made from nonwoven fabric, the innovative crimping material optimally combines high permanent moldability and shape retention with flexibility and suppleness. This unique crimping material enables manufacturers to reduce their production costs while consumers benefit from increased comfort. Consumers are increasingly looking for ever softer, more flexible and at the same time fashionable shoes. This in turn places greater demands on shoe manufacturers in terms of production technology. Freudenberg Performance Materials’ innovative nonwoven-based crimping material succeeds in reconciling the demands of consumers with the associated technical challenges for manufacturers.
What are the challenges faced in the industry you are in? What are your strategies to overcome them?
One of the basic challenges is the availability of raw materials. Today India has abundant raw materials in terms of polyester and nylon; whereas nylon 66 or some other fibres that we need are not available in India. So it has to be imported. The import duty itself is a big cost for any Indian consumer.
How do you think is R&D important for technical textiles sector in the current scenario? What is your company’s contribution in this?
In changing scenario, we need to have a lot of innovations happening simultaneously. There is a huge requirement of different set of noise control mechanisms and vibration control mechanisms, and also battery technology. In this changing scenario, we need to adapt quickly to the material that is easily available in future.
In gas diffusion layer technologies, we are one of the leaders. In fact, we are one of the very few players offering in-house series of gas deficient layer for fuel cell. Our gas diffusion layer has very uniform thickness and has a very good material homogeneity, which increases the electrical thermal conductivity of the fuel cell.
We spend time on R&D, which is our core strength. Otherwise we won’t be able to contribute to the changing mega trend. At Freudenberg we spend around four per cent of the global turnover on innovations and R&D. This is very high numbers compared to the global standards.
What investments have you planned for in the next five years? How do you look at the future of your products/company in the next few years?
India is one of the key markets for Freudenberg Performance Materials. We are working on quite a few projects that are being looked at by our corporate strategic team. We are working on a number of projects at the moment.
We have started manufacturing for apparel industry in Chennai. These are nonwovens that go into apparel. This goes into embroidery or collar and blouses. This factory in Chennai has a ZLD unit, which was setup in the year 2016, and last year, it was turned into a zero waste manufacturing unit. With this, we have set an example for other manufacturers across the globe.
What do you think is the future of nonwovens in India and what are your wish-lists for the industry and the Government to promote nonwovens in the country?
Few months back, we met Smriti Zubin Irani, Minister of Textiles, and presented a roadmap saying these are the potential areas where nonwovens can perform. We presented the areas where nonwovens can potentially add values to common Indian citizens. They took over the concept and said that they will be working on this.
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12개 이상의 정형화 된 에세이가 Hongzhi 황제의 책상으로 보내졌습니다.
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Fang Jifan은 단호했습니다. “이것은 불가능합니다. 황제의 손자는 궁전에 들어갈 수 없습니다.”
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Liu Wenshan은 이미 효과적인 방법을 준비했습니다.
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확신이 서지 않는다면 정형화된 에세이가 더 나은 그의 제자들과 비교할 수 있다.
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Fang Jifan은 혼란스러워 보였습니다. 자신의 두뇌에서 무엇을 구성했는지, 나와 무슨 관련이 있습니까?
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Understanding COSC Accreditation and Its Importance in Watchmaking
COSC Accreditation and its Rigorous Standards
Controle Officiel Suisse des Chronometres, or the Official Swiss Chronometer Testing Agency, is the official Swiss testing agency that attests to the precision and precision of wristwatches. COSC certification is a sign of excellent craftsmanship and reliability in timekeeping. Not all watch brands follow COSC certification, such as Hublot, which instead follows to its own demanding standards with movements like the UNICO calibre, reaching similar accuracy.
The Art of Exact Chronometry
The central mechanism of a mechanical timepiece involves the spring, which delivers power as it unwinds. This mechanism, however, can be prone to environmental elements that may influence its precision. COSC-validated movements undergo demanding testing—over 15 days in various circumstances (five positions, three temperatures)—to ensure their durability and dependability. The tests assess:
Typical daily rate accuracy between -4 and +6 seconds.
Mean variation, highest variation rates, and impacts of thermal changes.
Why COSC Accreditation Is Important
For watch enthusiasts and collectors, a COSC-accredited watch isn’t just a piece of tech but a testament to enduring excellence and precision. It symbolizes a timepiece that:
Presents outstanding dependability and accuracy.
Provides guarantee of superiority across the whole design of the timepiece.
Is apt to maintain its value more efficiently, making it a smart investment.
Well-known Timepiece Manufacturers
Several famous brands prioritize COSC certification for their timepieces, including Rolex, Omega, Breitling, and Longines, among others. Longines, for instance, presents collections like the Record and Soul, which showcase COSC-validated movements equipped with cutting-edge materials like silicone balance suspensions to boost durability and performance.
Historical Background and the Evolution of Chronometers
The idea of the timepiece dates back to the requirement for exact timekeeping for navigational at sea, highlighted by John Harrison’s work in the eighteenth century. Since the formal foundation of COSC in 1973, the validation has become a benchmark for assessing the accuracy of luxury timepieces, continuing a tradition of superiority in horology.
Conclusion
Owning a COSC-certified watch is more than an visual choice; it’s a dedication to quality and precision. For those appreciating accuracy above all, the COSC validation provides peace of mind, ensuring that each certified watch will operate dependably under various circumstances. Whether for personal satisfaction or as an investment, COSC-validated watches distinguish themselves in the world of horology, bearing on a tradition of meticulous chronometry.
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Brands that manufacture chronometer watches
Understanding COSC Accreditation and Its Importance in Watchmaking
COSC Accreditation and its Stringent Criteria
COSC, or the Controle Officiel Suisse des Chronometres, is the official Swiss testing agency that certifies the precision and precision of timepieces. COSC accreditation is a sign of quality craftsmanship and dependability in timekeeping. Not all timepiece brands pursue COSC accreditation, such as Hublot, which instead sticks to its own strict criteria with movements like the UNICO, achieving equivalent precision.
The Science of Precision Timekeeping
The core mechanism of a mechanized timepiece involves the mainspring, which delivers energy as it unwinds. This system, however, can be prone to environmental factors that may affect its accuracy. COSC-certified mechanisms undergo strict testing—over fifteen days in various circumstances (5 positions, 3 temperatures)—to ensure their resilience and dependability. The tests measure:
Average daily rate accuracy between -4 and +6 seconds.
Mean variation, highest variation levels, and impacts of temperature variations.
Why COSC Certification Matters
For timepiece fans and collectors, a COSC-accredited timepiece isn’t just a piece of technology but a proof to lasting quality and precision. It signifies a timepiece that:
Offers exceptional dependability and accuracy.
Offers guarantee of superiority across the complete design of the watch.
Is likely to retain its value more effectively, making it a wise investment.
Popular Chronometer Brands
Several renowned manufacturers prioritize COSC validation for their timepieces, including Rolex, Omega, Breitling, and Longines, among others. Longines, for instance, offers collections like the Record and Soul, which showcase COSC-accredited movements equipped with innovative substances like silicon balance springs to boost durability and efficiency.
Historical Background and the Evolution of Chronometers
The notion of the timepiece dates back to the need for accurate timekeeping for navigational at sea, emphasized by John Harrison’s work in the 18th century. Since the formal foundation of Controle Officiel Suisse des Chronometres in 1973, the certification has become a yardstick for assessing the accuracy of luxury timepieces, continuing a tradition of superiority in horology.
Conclusion
Owning a COSC-certified timepiece is more than an aesthetic selection; it’s a dedication to quality and accuracy. For those valuing accuracy above all, the COSC certification provides peacefulness of thoughts, guaranteeing that each certified timepiece will perform reliably under various conditions. Whether for individual contentment or as an investment decision, COSC-certified watches stand out in the world of horology, bearing on a tradition of careful chronometry.
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